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Test methods challenge assumptions
The engine on
a new commercial trawler was vibrating excessively
at high speeds, limiting the ship's ability to move
quickly from one tuna fishing site to the next. SixD
engineers took operating data,
constructed operating shapes of the engine,
performed modal testing, and ran sea trials as part of a logical
problem-solving methodology.

Data pointed
toward an imbalance in the engine despite its being
new and despite the customer's
certainty that the balance had been checked and
documented when the engine was installed. In fact,
the customer's certainty was one of the biggest
obstacles to his identifying the problem.
Troubleshooting assumptions proved to be as important as
analyzing physical phenomena. When
the crank shaft was compared to its mechanical
drawings, it was discovered that alignment holes
on the crank itself had been drilled in the wrong
locations, and the shaft was 30°
out of alignment, a
problem that was relatively easy to rectify once
identified.
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